Castrol Lubecon Advanced System Controller Manual Jun 2026

Inspect electrical connections for corrosion or loosening caused by plant vibrations. Clean internal enclosure surfaces if dust is present. Troubleshooting Guide Fault Code / Symptom Potential Cause Corrective Action Blank Display No input power; blown internal fuse; faulty display cable.

Proximity sensors (wheel/link counters), tachometers (line speed), low fluid level switches, and remote manual run triggers.

| Error Code | Display Message | Likely Cause | Manual Solution | | :--- | :--- | :--- | :--- | | | LOW GREASE | Reservoir empty or suction line blocked. | Refill grease. Prime the pump using manual override. | | E-02 | HIGH PRESSURE | Blocked injector or frozen line. | Manually crack a lube point fitting to relieve pressure. Check for frozen water in lines. | | E-03 | TIMEOUT | Pressure switch didn’t close within max run time. | Increase P1 run time. Check for massive leak in distribution line. | | E-04 | NO STROKES | Proximity switch not detecting piston movement. | Check wiring of transducer. Air in the line? Purge cycle required. | | E-05 | MEMORY CORRUPT | Power surge or dead CMOS battery. | Factory reset (see manual page 34). Reprogram parameters. | castrol lubecon advanced system controller manual

The controller features multiple operational states tailored for maintenance, testing, and continuous production. Automatic Mode

Disclaimer: This is an overview based on general LubeCon technical documentation. For specific programming, wiring diagrams, or parts, always reference the official, model-specific PDF manual provided by LubeCon USA. Prime the pump using manual override

The you are trying to configure

Sets the exact duration (in seconds or milliseconds) that the lubrication solenoid remains open. For conveyor chains, this must match the time it takes for a single nozzle to coat a pin or roller perfectly without dripping. For conveyor chains

: Features a backlit, two-line Liquid Crystal Display (LCD) and an oil-resistant keypad for easy, menu-driven programming. Intelligent Memory